Small corn Steam flaking Processing Line for for Ruminants

• Applications: Ruminant Feed Processing; On-Farm Flaking; Start-Up Ranch Lines; Remote/Emerging-Market Installations; Contract Toll Flaking.

• Materials: Corn (dent/flint), sorghum, barley, wheat, oats (recipe-dependent)

• BX-SFC-0.5 (0.5 TPH): Compact kit for ~5 t per 10-hour shift; ideal for ~1,000 head at ~5 kg/head/day
• BX-SFC-1.0 (1.0 TPH): Doubled capacity; same footprint logic and utilities class
• BX-SFC-2.0 (2.0 TPH): For growing herds and satellite sites; optional Dryer-Cooler and bagging line

• Budget-friendly, modular package built for constrained utilities and simple operation.
• 24/7 capable; typically run 6–8 hours to match daily ration targets.
• Self-standing steel frame: minimal civil works; typical height 6–8 m (≈20–26 ft).
• Proven in the field: dozens of ranch validations; reduces dependence on ground (mesh) corn.
• Results-driven: better starch availability for beef quality and milk yield.

Q1: What is the difference between the HIO farm flaking system and an SFC flaking line?

Bellaex's Answer:

The main difference is where you use the flakes and whether drying/cooling is included.

• HIO farm flaking systemDesigned for on‑farm use: the flakes are used directly on the ranch, for example in your own TMR or feed rations.Normally does not include a dryer and cooler, so the flakes are used shortly after production, not stored for a long time or sold as commercial feed.More suitable for ranches’ own use, not for large‑scale commercial feed sales.
• SFC flaking line with drying and coolingDesigned for commercial flake production and sales.Includes dryer and cooler, which:Control the final moisture of the flakes;Improve shelf life and storage stability;Help meet market and regulatory requirements for commercial feed products.

In simple terms:

• Use HIO if you are mainly feeding your own farm animals and do not need long storage.
• Use an SFC flaking line with drying and cooling if you want to produce flakes for sale and need controlled moisture and longer shelf life.

For more product Q&A, please refer to: HERE!

Q2: Can the machine/line run 24 hours continuously?

Bellaex's Answer:

Yes, the line supports 24/7 continuous operation, provided that standard maintenance intervals are followed and operator shifts are arranged properly.

For more product Q&A, please refer to: HERE!

Q3: With a dryer, how many days can flaked corn be stored?

Bellaex's Answer:

For on‑farm use (no/full drying): we still recommend using within about 3 days to avoid mold and quality loss.

For commercial sale, drying and cooling to around ~14% moisture can significantly extend storage time, but the exact shelf life depends on packaging and warehouse conditions (temperature, humidity, ventilation, pests).

For more product Q&A, please refer to: HERE!

Cleaning – 3-stage line (destoner → vibrating cleaner → magnet) removes stones, fines, and tramp metal; external pre-clean option to reduce dust.

• Removes dust, stones, and ferrous metals to protect rolls and stabilize downstream steam conditioning.
• A typical train includes a vibrating screen, destoner, and a high-gauss magnet to capture hard metal that upstream steps may miss.
• Consistent cleaning reduces fines, prevents roll damage, and improves line uptime in feed mills and ranch operations.

Soaking (optional) – Warm-water spray (40–50 °C), then 8–18 h bin soak for moisture penetration. High-efficiency path: ultrasonic moistening → 4–12 h with moisture gradient ≤2%. For new crop, dry to 17–19% before soak to improve color uniformity and energy balance.

Steam Conditioning (50–60 min)

• Grain is tempered in the steam chest for 50–60 minutes to soften the endosperm and initiate starch gelatinization.
• Counter-flow steam distribution helps the kernel reach target moisture and temperature for controlled flaking (commonly ~18–20% moisture and ~100 °C where specified).
• Stable conditioning delivers predictable flake density and thickness across seasons and grain lots.

Flaking (1.5–2.5 mm)

• Conditioned grain passes through the flaking mill, where online roll-gap control sets thickness at 1.5–2.5 mm according to the recipe.
• Alloy chill-cast rolls and SS304 scrapers keep the roll surface clean, reducing buildup and motor overload risk.
• The result is uniform steam-flaked corn with low fines, optimized for rumen availability and TMR handling.

Optional Drying & Cooling

• A horizontal dryer and cooler reduces flake temperature and brings moisture to storage or feeding targets.
• One-piece stamped ventilation plates and balanced airflow help dry evenly without leakage or dead zones.
• Proper drying and cooling improve shelf life, prevent caking, and protect flake integrity in bins and bags.

TMR Mixing

• Finished flakes are conveyed to the TMR mixer and blended with forage, protein meals, minerals, and additives per your formulation.
• Uniform particle size and moisture support consistent ration density and reliable bunk management.
• Accurate inclusion of steam-flaked corn helps stabilize intake and supports performance in dairy and feedlot programs.

• Cleaning system (magnet, vibrating screen/de-stoner per spec)
• Steam cooking/conditioning with controlled residence time
• Heavy-duty flaking mill with stable gap control
• Chain Conveyor (En-Masse) and bucket elevator for gentle transfer
• Control panel with safety interlocks and basic alarms

50–60 minutes is the typical range before flaking to 1.5–2.5 mm.

After start-up, the line can be run unattended with one part-time operator for checks and replenishment.

Yes. Barley and selected grains are supported with recipe-specific conditioning and roll-gap settings.